Extruders, Downstream And Supply Inc

new and used plastics manufacturing equipment for the extrusion industry

1 Inch Co-Extruder

- 1 Inch Screw Diameter - 27:1 L/D - With your choice of screw design - All screws are fire hardened and have weld-on colmony 56 flite tips and chroming is standard

- Barrel is a Wexco 666 or Xaloy 101 Style and has a Cast-in BiMetallic Lining extending throughout the 24:1 L/D Ratio (actual barrel length is 24:1 L/D so that you have 24 turns under heat and 27 turns on screw thru throat)

- Barrel is divided into 3 Heat/Cool Zones - heating is via Mica Heaters and cooling is via a 160 CFM fan closely shrouded to the barrel

- Heavy Duty Double Reduction GSM Gearbox (not a worm gear style) @ 17:1 reduction giving 100 screw RPM @ 1750 motor RPM input and 1:1 sheave ratio - Final screw RPM is your choice and changeable - Gearbox rating of 28 HP offering 9.33 Safety Factor

- Heavy Duty Thrust Bearing with B-10 Rating of 300,000 Hrs @ 5000 PSI and 100 RPM - thrust assembly is integral to gearbox allowing bearing immersion in gearbox oil and precise alignment 

- Water cooled feedthroat assembly - turned from a solid piece of tool steel - offering superior strength and wear resistance when compared to cast assemblies.  Throat opening of 1 1/2 Inch diameter cut to the centerline of the screw

- Heavy gauge steel hopper 

- Barrel flange suitable for bolt-on of tool

- Belt driven 3 HP vector drive package - 3 HP marathon motor with chasis mount vector drive in main control panel and controls mounted on door of main panel.  Drive controls consist of LED indication of motor load and screw RPM, Start/Stop Switches and 10 Turn POT.  Machine Will be sheaved to 60 screw rpm unless otherwise advised

- Main Control Panel is unitized on machine base and houses all electrical controls for barrel heating/cooling and the drive functions.  Panel consists of 3 barrel zones and 1 die zone - all controlled by RKC Mdl CB100 Digial Auto-tune Temperature Control Instruments.  Each zone will have branch fusing, mercury contactors and solid state fan initiation.  Machine mounted transformer handles requirement for 110 volt control power and 10 Amp rated 230 volt single phase power for die zone  

- Single point 460 Volt power connection thru door mounted disconnect 

- Single point height adjustable base with second single point angle adjustment.  Height is adjustable from 32 to 50 Inch centerline allowing bottom thru top entry on horizontal plane and can swing up/down to cover 30 degree arc for angle adjustment to die

- Base is portable on 3 steel swival casters and has 3 jack screws with pads 

- Stainless Steel Breaker Plate

- Includes owner and installation manual with set of electrical drawings

- Machine will be painted your choice of colors with black high temperature barrel covers and motor

PRICE:   $18,500.00 US

Optional:  Dynisco Melt Pressure Indication Package Wired For Automatic Drive Shutdown On Customer Setable High Pressure Setpoint - $950.00   

Optional:  Melt Temperature Indication Added To Above - $195.00

Optional:  Additional Die Zone(s) - $850.00 Each

Optional:  Grate Magnet Inside Hopper - $220.00

 

Note:  Both the 1 Inch And 1 1/4 Inch Co-Extruders utilize the same base and layout - the only difference being a change of 6 Inches in overall length  

 

1 1/4 Inch Co-Extruder

- 1 1/4 Inch Screw Diameter - 26:1 L/D - With your choice of screw design - All screws are fire hardened and have weld-on colmony 56 flite tips and chroming is standard

- Barrel is a Wexco 666 or Xaloy 101 Style and has a Cast-in BiMetallic Lining extending throughout the 24:1 L/D Ratio (actual barrel length is 24:1 L/D so that you have 24 turns under heat and 26 turns on screw thru throat)

- Barrel is divided into 4 Heat/Cool Zones - heating is via Mica Heaters and cooling is via a 160 CFM fan closely shrouded to the barrel

- Heavy Duty Double Reduction GSM Gearbox (not a worm gear style) @ 17:1 reduction giving 100 screw RPM @ 1750 motor RPM input and 1:1 sheave ratio - Final screw RPM is your choice and changeable - Gearbox rating of 28 HP offering 5.6 Safety Factor

- Heavy Duty Thrust Bearing with B-10 Rating of 300,000 Hrs @ 5000 PSI and 100 RPM - thrust assembly is integral to gearbox allowing bearing immersion in gearbox oil and precise alignment 

- Water cooled feedthroat assembly - turned from a solid piece of tool steel - offering superior strength and wear resistance when compared to cast assemblies.  Throat opening of 1 1/2 Inch diameter cut to the centerline of the screw  

- Heavy gauge steel hopper 

- Barrel flange suitable for bolt-on of tool

- Belt driven 5 HP vector drive package - 5 HP marathon motor with chasis mount vector drive in main control panel and controls mounted on door of main panel.  Drive controls consist of LED indication of motor load and screw RPM, Start/Stop Switches and 10 Turn POT.  Machine Will be sheaved to 60 screw rpm unless otherwise advised

- Main Control Panel is unitized on machine base and houses all electrical controls for barrel heating/cooling and the drive functions.  Panel consists of 3 barrel zones and 1 die zone - all controlled by RKC Mdl CB100 Digial Auto-tune Temperature Control Instruments.  Each zone will have branch fusing, mercury contactors and solid state fan initiation.  Machine mounted transformer handles requirement for 110 volt control power and 10 Amp rated 230 volt single phase power for die zone  

- Single point 460 Volt power connection thru door mounted disconnect 

- Single point height adjustable base with second single point angle adjustment.  Height is adjustable from 32 to 50 Inch centerline allowing bottom thru top entry on horizontal plane and can swing up/down to cover 30 degree arc for angle adjustment to die

- Base is portable on 3 steel swival casters and has 3 jack screws with pads 

- Stainless Steel Breaker Plate

- Includes owner and installation manual with set of electrical drawings

- Machine will be painted your choice of colors with black high temperature barrel covers and motor

PRICE:   $21,500.00 US

Optional:  Dynisco Melt Pressure Indication Package Wired For Automatic Drive Shutdown On Customer Setable High Pressure Setpoint - $950.00   

Optional:  Melt Temperature Indication Added To Above - $195.00

Optional:  Additional Die Zone(s) - $850.00 Each

Optional:  Grate Magnet Inside Hopper - $220.00

 

 Short main machine footprint with lots of nose-in reach (front leg under barrel) allows easy access to die - even in busy head areas  

 

 Height and pivot adjustment allows easy alignment of extruder to tool in hard couple applications 

 

 Motor is belt driven to 17:1 double reduction gearboxes (no worm gear gearboxes) to allow customer flexibility and choice of screw speed. 

 

 

 Clean & easy to trace circuits and all circuits are branch fused

 

Note:  Above dimensional drawing is for the 1 1/4 Inch - The 1 Inch is exactly the same except that it is 6 Inches shorter (25 Inch nose projection of the barrel is 19 Inches and overall length is 44 Inches  

 

1 1/2 Inch Co-Extruder

- 1 1/2 Inch Screw Diameter - 26:1 L/D - With your choice of screw design - All screws are fire hardened and have weld-on colmony 56 flite tips and double chroming is standard

- Barrel is a Wexco 666 or Xaloy 101 Style and has a Cast-in BiMetallic Lining extending throughout the 24:1 L/D Ratio (actual barrel length is 24:1 L/D so that you have 24 turns under heat and 26 turns on screw thru throat)

- Barrel is divided into 3 Heat/Cool Zones - heating is via Finned Cast Aluminium Heaters and cooling is via a 350 CFM fan closely shrouded to the barrel

- Heavy Duty Double Reduction Koellmann Gearbox (not a worm gear style) @ 17:1 reduction giving 100 screw RPM @ 1750 motor RPM input and 1:1 sheave ratio - Final screw RPM is your choice and changeable - Gearbox rating of 58 HP offering 5.8 Safety Factor

- Heavy Duty Thrust Bearing with B-10 Rating of 300,000 Hrs @ 5000 PSI and 100 RPM - thrust assembly is integral to gearbox allowing bearing immersion in gearbox oil and precise alignment 

- Water cooled feedthroat assembly - turned from a solid piece of tool steel - offering superior strength and wear resistance when compared to cast assemblies.  Throat opening of 2 Inches diameter cut to centerline of the screw

- Heavy gauge steel hopper complete with sight glass, dump chute and shut-off gate

- Tapered barrel flange suitable for 3 piece head clamp - complete with clamp, lift gate and clamp support

- Belt driven 10 HP vector drive package - 10 HP marathon black max motor with chasis mount ABB Or Westinghouse vector drive in main control panel and controls mounted on front of main panel.  Drive controls consist of LED indication of motor load and screw RPM, Start/Stop Switches and 10 Turn POT.  Machine Will be sheaved to 80 screw rpm unless otherwise advised

- Main Control Panel is unitized on machine base in a reach-over-barrel over standard layout (other layouts available) and houses all electrical controls for barrel heating/cooling and the drive functions.  Panel consists of 3 barrel zones and 1 die zone - all controlled by RKC Mdl CB100 Digial Auto-tune Temperature Control Instruments.  Each zone will have branch fusing, mercury contactors and solid state fan initiation.  Machine mounted transformer handles requirement for 110 volt control power and 10 Amp rated 230 volt single phase power for die zone.  Ammeter indication of heater loading is standard  

- Single point 460 Volt power connection thru door mounted disconnect 

- Single point horizontal height adjustable base - Height is adjustable from 36 to 48 Inch centerline allowing bottom thru top entry to the die on a horizontal plane

- Base is portable on 4 lockable steel swival casters

- Stainless Steel Breaker Plate

- Includes owner and installation manual with set of electrical drawings

- Machine will be painted your choice of colors with black high temperature barrel covers and motor

PRICE:   $29,500.00 US

Optional:  Dynisco Melt Pressure Indication Package Wired For Automatic Drive Shutdown On Customer Setable High Pressure Setpoint - $950.00   

Optional:  Melt Temperature Indication Added To Above - $195.00

Optional:  Additional Die Zone(s) - $850.00 Each

Optional:  Hopper Lid - $195.00

Optional:  Grate Magnet Inside Hopper - $220.00

Optional:  Drawer Magnet Between Hopper And Feed Throat  - $595.00

Optional:  Stainless Steel Hose Adapter With Heater, Thermocouple And Your Choice Of Hose Size - $385.00 

 

Note:  Shows max nose-in potential 

Note:  Single Point Height Adjustment Spoked Wheel At Rear Right Of Machine

 

 Shown with optional hose adapter - heated and insulated flex-tube hose with integral thermocouple not included 

 

1 3/4 Inch Co-Extruder

- 1 3/4 Inch Screw Diameter - 26:1 L/D - With your choice of screw design - All screws are fire hardened and have weld-on colmony 56 flite tips and double chroming is standard

- Barrel is a Wexco 666 or Xaloy 101 Style and has a Cast-in BiMetallic Lining extending throughout the 24:1 L/D Ratio (actual barrel length is 24:1 L/D so that you have 24 turns under heat and 26 turns on screw thru throat)

- Barrel is divided into 3 Heat/Cool Zones - heating is via Finned Cast Aluminium Heaters and cooling is via a 350 CFM fan closely shrouded to the barrel

- Heavy Duty Double Reduction Koellmann Gearbox (not a worm gear style) @ 17:1 reduction giving 100 screw RPM @ 1750 motor RPM input and 1:1 sheave ratio - Final screw RPM is your choice and changeable - Gearbox rating of 58 HP offering 3.9 Safety Factor

- Heavy Duty Thrust Bearing with B-10 Rating of 300,000 Hrs @ 5000 PSI and 100 RPM - thrust assembly is integral to gearbox allowing bearing immersion in gearbox oil and precise alignment 

- Water cooled feedthroat assembly - turned from a solid piece of tool steel - offering superior strength and wear resistance when compared to cast assemblies. Throat opening of 2 Inches diameter cut to centerline of the screw

- Heavy gauge steel hopper complete with sight glass, dump chute and shut-off gate

- Tapered barrel flange suitable for 3 piece head clamp - complete with clamp, lift gate and clamp support

- Belt driven 15 HP vector drive package - 15 HP marathon black max motor with chasis mount ABB Or Westinghouse vector drive in main control panel and controls mounted on front of main panel.  Drive controls consist of LED indication of motor load and screw RPM, Start/Stop Switches and 10 Turn POT.  Machine Will be sheaved to 80 screw rpm unless otherwise advised

- Main Control Panel is unitized on machine base in a reach-over-barrel over standard layout (other layouts available) and houses all electrical controls for barrel heating/cooling and the drive functions.  Panel consists of 3 barrel zones and 1 die zone - all controlled by RKC Mdl CB100 Digial Auto-tune Temperature Control Instruments.  Each zone will have branch fusing, mercury contactors and solid state fan initiation.  Machine mounted transformer handles requirement for 110 volt control power and 10 Amp rated 230 volt single phase power for die zone.  Ammeter indication of heater loading is standard  

- Single point 460 Volt power connection thru door mounted disconnect 

- Single point horizontal height adjustable base - Height is adjustable from 36 to 48 Inch centerline allowing bottom thru top entry to the die on a horizontal plane

- Base is portable on 4 lockable steel swival casters

- Stainless Steel Breaker Plate

- Includes owner and installation manual with set of electrical drawings

- Machine will be painted your choice of colors with black high temperature barrel covers and motor

PRICE:   $32,500.00 US

Optional:  Dynisco Melt Pressure Indication Package Wired For Automatic Drive Shutdown On Customer Setable High Pressure Setpoint - $950.00   

Optional:  Melt Temperature Indication Added To Above - $195.00

Optional:  Additional Die Zone(s) - $850.00 Each

Optional:  Hopper Lid - $195.00 

Optional:  Grate Magnet Inside Hopper - $220.00

Optional:  Drawer Magnet Between Hopper And Feed Throat  - $595.00

Optional:  Stainless Steel Hose Adapter With Heater, Thermocouple And Your Choice Of Hose               Size - $385.00 

 

Note:  Shows max nose-in potential

Note:  Single Point Height Adjustment Spoked Wheel At Rear Right Of Machine

 

 

 1 3/4 Inch Co-extruder with controls located off back of panel - allowed for maximization of nose-in on non-operator side of twin screw capstocking appliaction and customer desire for easy access to controls    

  

2 Inch Co-Extruder

- 2 Inch Screw Diameter - 26:1 L/D - With your choice of screw design - All screws are fire hardened and have weld-on colmony 56 flite tips and double chroming is standard

- Barrel is a Wexco 666 or Xaloy 101 Style and has a Cast-in BiMetallic Lining extending throughout the 24:1 L/D Ratio (actual barrel length is 24:1 L/D so that you have 24 turns under heat and 26 turns on screw thru throat)

- Barrel is divided into 3 Heat/Cool Zones - heating is via Finned Cast Aluminium Heaters and cooling is via a 565 CFM fan closely shrouded to the barrel

- Heavy Duty Double Reduction Rossi Gearbox (not a worm gear style) @ 17:1 reduction giving 100 screw RPM @ 1750 motor RPM input and 1:1 sheave ratio - Final screw RPM is your choice and changeable - Gearbox rating of 84 HP offering 3.36 Safety Factor

- Heavy Duty Thrust Bearing with B-10 Rating of 300,000 Hrs @ 5000 PSI and 100 RPM - thrust assembly is integral to gearbox allowing bearing immersion in gearbox oil and precise alignment 

- Water cooled feedthroat assembly - turned from a solid piece of tool steel - offering superior strength and wear resistance when compared to cast assemblies. Throat opening of 2 1/2 Inches diameter cut to centerline of the screw

- Heavy gauge steel hopper complete with sight glass, dump chute and shut-off gate

- Tapered barrel flange suitable for 3 piece head clamp - complete with clamp, lift gate and clamp support

- Belt driven 25 HP vector drive package - 25 HP marathon blue max motor with chasis mount ABB Or Westinghouse vector drive in main control panel and controls mounted on front of main panel.  Drive controls consist of LED indication of motor load and screw RPM, Start/Stop Switches and 10 Turn POT.  Machine Will be sheaved to 80 screw rpm unless otherwise advised

- Main Control Panel is unitized on machine base in a reach-over-barrel over standard layout (other layouts available) and houses all electrical controls for barrel heating/cooling and the drive functions.  Panel consists of 3 barrel zones and 1 die zone - all controlled by RKC Mdl CB100 Digial Auto-tune Temperature Control Instruments.  Each zone will have branch fusing, mercury contactors and solid state fan initiation.  Machine mounted transformer handles requirement for 110 volt control power and 10 Amp rated 230 volt single phase power for die zone. Ammeter indication of heater loading is standard 

- Single point 460 Volt power connection thru door mounted disconnect 

- Single point horizontal height adjustable base - Height is adjustable from 36 to 48 Inch centerline allowing bottom thru top entry to the die on a horizontal plane

- Base is portable on 4 lockable and 'V' grooved (allows both rail and non-rail applications) steel swival casters

- Stainless Steel Breaker Plate

- Includes owner and installation manual with set of electrical drawings

- Machine will be painted your choice of colors with black high temperature barrel covers and motor

PRICE:   $36,500.00 US

Optional:  Dynisco Melt Pressure Indication Package Wired For Automatic Drive Shutdown On Customer Setable High Pressure Setpoint - $950.00   

Optional:  Melt Temperature Indication Added To Above - $195.00

Optional:  Additional Die Zone(s) - $850.00 Each

Optional:  Hopper Lid (1/8 Inch thick X 1 Inch rim) - $245.00 

Optional:  Grate Magnet Inside Hopper - $220.00

Optional:  Drawer Magnet Between Hopper And Feed Throat  - $595.00

Optional:  Stainless Steel Hose Adapter With Heater, Thermocouple And Your Choice Of Hose Size - $385.00 

  

Note:  Shows max nose-in potential 

 

 

 

 Shown with bolt-to-floor two axis adjustable base - call for pricing  

 

 Shown with standard 'V' groove swival and locable casters - allows both rail and on rail mounting